CASE STUDY: Remote Power for Plant Outage

PROBLEM

It is priority for petro-chemical facilities to reduce risk of injury throughout their operations. While there is constant urgency to continue operating and producing at high rates, safety and the welfare of employees is paramount. Energy Rental Solutions - Caterpillar operates with the same outlook as our clients. 

Recently ERS-Cat was approached by a South Louisiana Petro-Chemical Plant to help mitigate risk associated with manually operating rental power modules. This equipment is typically utilized for temporary power during scheduled maintenance projects while ensuring reliability due to the critical need of the equipment being powered. Being familiar with the site operations and having completed numerous outages for this client previously, ERS-Cat understood the importance of this request and immediately went to work to formulate a solution. 

SOLUTION

ERS proposed a 4MW-13.2kV temporary power package consisting of 4 x 1000kW generator sets, distribution breakers with common connection point, transformers, and both low and medium voltage distribution cables. In addition to the equipment, ERS-Cat would install the system to be operated remotely and would have the ability to control the generators from a safe external location to start the generator sets, synchronize the units, and close breakers with the flip of a switch. Also, the proposed system would provide redundancy during the outage due to the critical need of the equipment being powered for plant operation. 

OUTCOME

The client expressed their satisfaction with the proposed solution, as they believed it would effectively mitigate the risk at hand. This decision was influenced by ERS-Cat's established reputation for delivering reliable services for critical requirements within the plant. Having chosen to proceed with the solution, the equipment operated flawlessly and met the expected performance standards. ERS-Cat technicians collaborated closely with the plant personnel throughout the project's duration, ensuring smooth coordination and operation.

Remarkably, the project was completed ahead of schedule without encountering any incidents. As a result, the plant operations continued uninterrupted during the outage period, enabling the site to maintain its production capabilities and fulfill the needs of their clients.

                               

                                                 

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Our Equipment

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ERS CAT Emergency Power Solutions

ERS carries generator rentals from 20kW to 2000kW in single units and can also support larger power projects. In addition to utilizing CAT generators in our fleet, we provide expert service for delivery and installation. ERS also carries a variety of power generation accessories for your project needs.

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Our temperature control fleet ranges from chiller rentals and air conditioner rentals to dehumidifier rentals and cooling rentals. We also carry a complete line of temperature control accessories to provide turnkey solutions for your rental project.
 

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As a leading supplier of rental air compressors throughout the Gulf Coast, ERS offers both diesel and electric air compressors as well as a range of compressed air accessories needed for your application.
 

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ERS can design, deliver, and install an efficient and reliable electrical distribution system to meet your facility’s needs. This equipment can be rapidly installed and has great flexibility in configuration.


 

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